Forklift Battery Safe Installation and Charging
Forklift batteries are quite big and are very pricey pieces of machinery. They weigh thousands of pounds. The task of charging and installation of these batteries is something that will have to be planned out ahead of time so as to make sure that these methods can be done safely and properly. Maintaining correct handling and a sound charging method can majorly increase the battery's standard life span.
Standard Charging
It is vital not to connect the battery to the charger until it is at 20% capacity or less. By charging the battery when it is more than 20%, the lifespan of the battery can actually be shortened. On about every 5th charge cycle, the charger should be set on the equalize or weekend setting, depending on which kind of charger you are utilizing.
The cycle of charging must not get interrupted. You must avoid using the battery for a few hours when the charge cycle is done. By practicing these procedures, you would be able to help ensure that you get the maximum battery performance available.
Charger Maintenance
Be certain to have the charger turned off while in the process of hooking up the battery to the charger. Connect the charger to the battery and not the lift truck. This is a common mistake which could accidentally cause damage to both the forklift and the charger. It is also very vital that the battery amperage should match that of the charger.
The battery must never be allowed to to deep discharge or to completely discharge. This would ultimately shorten the lift of the battery and can even prevent the charger from being able to activate. If the battery charger reads that there is no battery activity, it will not start the charge cycle. If this situation happens, a technician will need to be called in order to re-set the charger prior to charge being able to begin.